Aerospace
IEEE Published
Structures
Self-Erectable Lunar Tower for Instruments (SELTI)
NASA Langley Research Center · MIT Department of Aeronautics & Astronautics · 2020 – 2022
As part of NASA's Artemis program, compact deployable composite boom towers are being developed to support lunar surface exploration. These lightweight towers can elevate payloads like solar arrays, navigation beacons, and imaging systems up to 16.5m above a lander deck, providing critical line-of-sight to nearby robotic assets exploring permanently shadowed regions near the lunar poles.
However, deployable composite booms exhibit natural axial curvature that causes lateral tip deflection, limiting tower height and payload capacity. This project designed, built, and tested a deployable guy wire stability system to actively correct these deflections using differential tension control. Static tests at heights up to 8.5m demonstrated that the guy wire system can reduce boom tip deflections by up to 63%.
Tower Concept & Boom Technology
The SELTI tower uses a collapsible tubular mast (CTM) boom from NASA's Deployable Composite Booms program — a 13m carbon fiber structure with two omega-shaped thin shells that rolls flat for compact stowage and deploys into a stiff tubular cross-section. The tower self-levels in lunar gravity and is envisioned to elevate CubeSat-scale payloads from a lander deck.
Guy Wire System Design
Designed a modular three-arm guy wire structure with deployable spreader arms, each equipped with a brushless motor for precision tensioning, load cells for real-time force measurement, and a ratchet-and-pawl mechanism for passive tension locking. CNC-machined aluminum components and 33 press-fit ball bearing joints ensure structural stiffness and rigid-body behavior.
Static Deflection Testing
Conducted static tests in the MIT Stata Center stairwell at three deployed heights (4.2m, 6.2m, and 8.5m) using an OptiTrack photogrammetry system to measure boom tip position under various guy wire tension configurations. Validated the photogrammetry system to sub-millimeter accuracy against conventional ruler measurements.
Key Findings
Results confirmed that tension-adjustable guy wire rigging can significantly control boom tip deflection. The arm opposite the direction of deflection provides the greatest correction — a single arm at 10.8N reduced deflection by up to 63%. Differential tension across all three arms demonstrated 2D positioning control. Natural deflections occurred almost entirely in the expected Y-axis (in-plane with the boom seams), and measured ~5% of deployed length under dead load — unexpectedly exceeding the 1% manufacturing specification.